ZF Aftermarket will showcase an expanded portfolio for North American independent workshops at AAPEX 2026, highlighting all-makes fluid and filter coverage, new targeted repair concepts and professionally remanufactured drivetrain solutions designed to help maximize vehicle uptime across conventional, hybrid and electric powertrains.

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ZF Lifeguard Fluids and application-specific oil change kits support preventive maintenance for ZF transmissions, including the renowned 8HP, as well as selected non-ZF applications across conventional, hybrid and electric powertrains.

ZF Lifeguard Fluids and application-specific oil change kits support preventive maintenance for ZF transmissions, including the renowned 8HP, as well as selected non-ZF applications across conventional, hybrid and electric powertrains.

The strategy reflects the different service requirements that arise throughout a vehicle’s lifecycle. Maintain focuses on preventive maintenance designed to help protect components and extend service life. Repair provides application-specific kits for defined repair scenarios. Replace offers professionally remanufactured units when component repair is not technically or economically appropriate. Together, the three pillars give workshops and distributors a structured approach for supporting vehicles throughout the powertrain lifecycle.

“At ZF, we continue to strengthen our transmission offering by expanding our portfolio of complete units, repair kits and transmission fluids, ensuring customers have access to complete and trusted aftermarket solutions,” said Francisco Moreno, Head of NA Category Management, Powertrain and E-Mobility.

Preventive Maintenance Across Powertrain Types

ZF Lifeguard Fluids and application-specific oil change kits form the foundation of the Maintain pillar. Transmission fluids perform several functions beyond lubrication, including cooling internal components, protecting against wear and helping maintain expected shift quality and driving comfort. ZF recommends following vehicle manufacturer specifications and considering regular oil changes, particularly under high-temperature or high-load operating conditions or when a vehicle’s service history is unknown.

ZF Aftermarket offers oil change kits containing the correct fluid quantities and replacement components for specific applications. The expanded program supports ZF and selected non-ZF transmissions as well as conventional, hybrid and electric axle applications, giving workshops broader coverage across all makes and models and helping distributors meet demand with available inventory.

Hybrid and plug-in hybrid powertrains place specific demands on fluids, including electrical insulation and compatibility with integrated electric motor components. Battery-electric vehicles also rely on fluid changes for reduction gearboxes within electric drive systems, where the right lubricant can help protect components exposed to high motor torque and rotational speeds and, in some applications, support motor cooling.

The new oil change kit for Tesla applications turns this future mobility service need into a practical workshop solution for battery-electric vehicle applications.

Targeted Repair Solutions for Electrified Drivetrains

Electrified drivetrain repair is one of the most significant contributors to the aftermarket’s next growth phase. ZF Aftermarket is expanding its targeted repair portfolio for hybrid and fully electric vehicles, drawing on ZF’s experience producing more than 6 million OEM electric motors. The E-Mobility Repair Kit family transfers OE repair expertise into practical aftermarket solutions, with more than 100 electric axle drive repair kit variants planned for availability following the global announcement.

The portfolio includes defined solutions designed to help workshops replace affected components rather than complete assemblies when a component-level repair is technically appropriate:

  • Repair Kit EM for electric motors: Combines rotor and stator assemblies for ZF Gen 2 hybrid modules used in 8HP transmissions. End-of-line testing helps restore hybrid transmission functionality and streamline repairs.

  • Repair Kit ME for mechatronics: Includes OE-quality mechatronic units remanufactured with original processes, testing and flashing, then function-tested before delivery.

  • Repair Kit IN for inverters: Delivers an all-in-one solution for inverter-related failures in fourth-generation 8HP hybrid transmissions, restoring the power electronics that convert direct current to alternating current for motor control.

  • Repair Kit RD for reducers: Supplies the bearing components needed for defined electric drive unit reducer repairs, allowing workshops to restore functionality without replacing the complete drive unit when a targeted repair is appropriate.

Selected electric axle and electric motor repair solutions are planned for the ZF Aftermarket exhibit at AAPEX, alongside ZF Lifeguard oils and kits and remanufactured powertrain products.

OE-Quality Replacement When Repair Is Not the Right Route

When targeted repair is not technically or economically appropriate, ZF Aftermarket’s remanufactured portfolio offers an alternative to installing a completely new assembly. Globally, the ZF REMAN portfolio includes approximately 2,400 remanufactured transmission SKUs, including hybrid applications, while the remanufactured mechatronics portfolio has expanded to approximately 600 SKUs. Building on this global offering, North America is expanding availability in the region with the launch of 250 transmission SKUs, oil solutions covering 75% of vehicles in operation, and 100 transmission component SKUs.

Building Workshop Expertise with ZF [pro]Tech

By combining preventive maintenance, component-level repair and remanufactured replacement options, ZF Aftermarket helps workshops select an appropriate solution for each stage of the vehicle lifecycle while supporting responsible resource use and reduced vehicle downtime. ZF [pro]Tech strengthens this approach by equipping technicians with the knowledge to apply these solutions effectively. Launched at AAPEX 2025 and introduced in Mexico in July 2026, the program provides practical, ASE-accredited training on ZF products and systems, along with direct access to ZF technical experts. As new part offerings become available, ZF [pro]Tech helps workshops build confidence with emerging technologies, improve diagnostic and repair efficiency, and expand their service capabilities to maximize vehicle uptime.

Starting November 3, ZF Aftermarket will showcase its latest solutions for “Mobility Uptime” in The Forum at Booth #F13011 during AAPEX in Las Vegas.

AAPEX attendees are invited to meet with ZF Aftermarket leaders and technical experts and explore the company’s latest products, technologies and service solutions.

At the booth, visitors can discover how ZF Aftermarket is Maximizing Uptime with solutions and support designed to help workshops, distributors and service providers keep vehicles moving and businesses operating efficiently.

For additional information about ZF Remanufacturing, visit: https://www.aftermarket.zf.com/en/aftermarket-portal/our-portfolio/remanufacturing/

About ZF

ZF is a global technology company supplying highly advanced dynamic systems for passenger cars, commercial vehicles and industrial technology. Its comprehensive product range primarily serves vehicle manufacturers, mobility providers and start-up companies in the fields of transportation and mobility. With its products and integrated hardware and software solutions, the company helps make mobility smarter, safer and more comfortable. ZF offers a wide range of solutions for propulsion, electrification, chassis and passive safety. Alongside the automotive sector – passenger cars and commercial vehicles – ZF also serves market segments such as construction and agricultural machinery, wind power, marine propulsion, rail drives and test systems, and has a broad portfolio of aftermarket products and services.

With approximately 153,000 employees worldwide, ZF reported sales of €38.8 billion in 2025. The company operates 162 production locations in 29 countries.

As one of the leading companies in the aftermarket industry, ZF bridges today’s and tomorrow’s needs with products, services and ecosystem solutions for workshops, distributors and fleets. With strong OE links and a broad portfolio of trusted brands — ZF, LEMFÖRDER, SACHS, WABCO and TRW — ZF Aftermarket helps customers to Maximize Uptime.

For further press information and photos, please visit: www.zf.com

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